Product Overview
A flange-mounted exciter is a device used to generate mechanical vibration, commonly employed in industrial vibration equipment such as vibrating screens, vibratory conveyors, and feeders. By converting the rotational motion and centrifugal force produced by an electric motor, it transforms mechanical energy into vibrational energy, thereby inducing vibration in the equipment.
Flange-mounted vibrators are connected to other equipment, such as vibrating screens, via a flange. This mounting method enables the vibrator to transmit vibration directly to the equipment, facilitating functions like material screening, conveying, and mixing. Depending on application requirements, the vibration frequency and amplitude of flange-mounted vibrators can be adjusted to accommodate materials of various types and sizes.
Internal structure
1. Motor
One of the core components of a flange-mounted shaker is the motor, typically a three-phase induction motor. The motor generates rotational motion via its rotating shaft, producing centrifugal force, which is the source of the shaker’s vibration.
2. Vibrator
A vibrator is a device that converts the rotational motion of a motor into mechanical vibration. It typically consists of an eccentric mass and an eccentric shaft connected to the motor shaft. The rotation of the motor causes the eccentric shaft to undergo eccentric motion, generating vibration that is then transmitted to the equipment via a flange or coupling.
3. Bearing
In the internal structure of a flange-type exciter, bearings support the rotation of the motor and vibrator. They reduce friction and wear, ensuring stable operation of the vibrator.
4. Transmission Mechanism
The transmission mechanism conveys the motor’s rotary motion to the vibrator, typically via a belt, coupling, or direct connection. This ensures that the motor’s rotation is efficiently converted into vibration.
5. Housing
The housing is the external protective enclosure of a flange-type exciter; it shields the internal components from the external environment while ensuring safe operation. The housing also provides sound and vibration isolation.
6. Connecting Device
The coupling device connects the flange-type exciter to the equipment requiring vibration. Bolts, nuts, and other fasteners are typically used to ensure that vibration is effectively transmitted to the equipment while maintaining a secure connection.
Technical Specifications
| Model number | Rotational speed (r/min) | Static torque (kg·cm) | Exciting force (kN) | Weight (kg) (Without shield) | |
|---|---|---|---|---|---|
| min | max | ||||
MV2 (Grease lubrication) | 950 | 813 | 1331 | 132 | 210 |
| (Lubricated with thin oil) | |||||
MV3 (Grease lubrication) | 950 | 1404 | 2566 | 254 | 363 |
| (Lubricated with thin oil) | |||||
MV4 (Grease lubrication) | 950 | 1841 | 4016 | 397 | 520
|
| (Lubricated with thin oil) | |||||
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MV Series Flange-Mounted Shakers
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CRUSTION is an industrial technology company dedicated to the R&D, manufacturing, sales, and service of mining machinery equipment.
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Additional Note: CRUSTON replacement parts are compatible with the brand and/or model of the third-party device in question. CRUSTON is not an authorized repair facility for these third parties and has no affiliation with any manufacturer of these third-party products. All brands, original equipment manufacturer (OEM) part numbers, or references are the property of their respective OEM entities or their affiliates. CRUSTON uses these terms solely for identification and cross-reference purposes and does not imply that CRUSTON or its products are affiliated with or approved by the OEM.