Product Overview

CRUSTION’s CGP series single-cylinder hydraulic cone crushers feature a robust structure and advanced design, enabling stable operation at high power levels for exceptional production efficiency. The optimized heavy-duty structural design incorporates CRUSTION’s proprietary high-wear-resistant materials and enhanced wear parts, effectively boosting output while reducing operating costs. An optimized crushing chamber geometry, combined with the laminated crushing principle, maximizes the yield of high-quality final products. The CGP series offers flexible adjustments to eccentricity and crushing chamber configuration, allowing convenient control of crusher throughput and coordinated operation with upstream and downstream equipment. Featuring a large-cone-angle moving cone design paired with a high swing frequency and optimized motion parameters, the CGP series ensures trouble-free operation under varying feed conditions and delivers a high reduction ratio. Continuous process monitoring and an intelligent crusher control system guarantee high uptime and maximum final product yield. The reliable and safe operation of CRUSTION’s CGP series cone crushers stems from their unique design philosophy and use of premium steel. Leveraging computer-aided design tools such as finite element analysis simulations, alongside advancements in modern new materials and technologies, the company continuously researches and develops manganese steel, wear-resistant composite materials, and geometric designs, ensuring the crushers’ reliability and long service life even under harsh operating conditions.

Product Model

CGP Series Single-Cylinder Hydraulic Cone Crusher	1	CGP100S
	2	CGP200S
	3	CGP300S
	4	CGP500S
	5	CGP100
	6	CGP200
	7	CGP220
	8	CGP300
	9	CGP330
	10	CGP500
	11	CGP550
	12	CGP11

Working principle

The CRUSTION CGP series single-cylinder hydraulic cone crusher features a robust heavy-duty structural design and high power-bearing capacity, ensuring continuous stable operation under heavy loads and delivering exceptional production efficiency. Its proven optimized casting design, combined with CRUSTION’s high-quality wear-resistant components and carefully proportioned wearing parts, significantly reduces operating costs. Compared with other crushers of the same moving mantle diameter, the CGP series, thanks to its unique casting structure, boasts higher rated power and can maintain optimal crushing performance even under extremely harsh operating conditions.

Powertrain: The electric motor drives the transmission shaft to rotate via pulleys, and the transmission shaft transmits power to the eccentric sleeve through bevel gears of different sizes.

Breaking action: Driven by the eccentric sleeve, the moving cone performs a swinging motion, causing the crushing walls of the moving and stationary cones to alternately approach and recede. Material entering the crushing chamber is continuously subjected to compression and impact between these two walls, resulting in fragmentation.

Material layout adjustment: The height of the moving cone is adjusted by a single hydraulic cylinder at its base, allowing continuous adjustment of the discharge opening size and thus control over the product particle size. When non-crushable material is encountered, the hydraulic system automatically enlarges the discharge opening to eject it, providing iron‑over‑load protection.

1 Upper frame guard; 2 Fixed cone liner; 3 Moving cone liner; 4 Lower frame guard; 5 Lower frame; 6 Sensor assembly; 7 Thrust bearing assembly; 8 Cylinder head; 9 Main shaft protective sleeve; 10 Top cover bearing; 11 Upper frame; 12 Main shaft; 13 Head; 14 Thrust bearing; 15 Gear; 16 Pinion gear; 17 Horizontal shaft; 18 Horizontal shaft sleeve; 19 Frame bushing; 20 Eccentric shaft; 21 Eccentric bearing; 22 Piston.

IV. Product Features

Outstanding performance and stability
1. A robust structural design ensures durability under heavy-load operating conditions.
2. Consistent performance throughout the liner’s service life

Multipurpose
1. By simply changing the chamber type, it can be used as a medium-, fine-, or ultra-fine crusher.
2. Wide selection range for eccentricity based on different applications
3. Can operate under start/stop feeding conditions.

Low installation costs
1. The patented piston design has low installation height requirements.
2. Low requirements for steel structure and conveyor length; easy installation during equipment upgrades and retrofits.

Convenient to use and maintain, safe
1. ICTM Crusher Automation System – Dynamic Discharge Opening Adjustment
2. The internal components can be removed from the top.
3. Liner replacement is quick, safe, and cost-effective, with no packing required.

Environmental protection
1. Adjustable eccentricity for energy savings
2. Effectively utilize natural raw materials in design and manufacturing
3. No packing material required

Product Technical Specifications

	CGP100S	CGP200S	CGP300S	CGP500S	CGP11	CGP100	CGP200	CGP220	CGP300	CGP330	CGP500	CGP550
Technical Specifications
Power	75-90 KW	110-160 kW	132-250 kW	200-355KW	45-75 kW	75-90 KW	110-160 kW	132-220 kW	132-250 kW	250-315KW	250-400 kW	250-400 KW
Crusher self-weight*)	7350 kg	10900 kg	16200 kg	33300 kg	4800 kg	5800 kg	9800 kg	10200 kg	15700 kg	15700 kg	26500 kg	26500 kg
Feed inlet
Crushing chamber	Feed inlet
EF						46 mm		58mm		**)		68 mm
F						53 mm		89 mm		85 mm		95mm
MF						95 mm		101 mm		107 mm		113mm
M	206 mm					141 mm	118mm	—	135mm	—	152 mm	—
C	239 mm	222 mm	247 mm	321 mm	—	142 mm	182 mm	—	184 mm	—	192 mm	—
EC		295 mm	332 mm	401 mm	—		213 mm	—	225 mm	—	250 mm	—
EC-LS/EC-TR			332 mm	442 mm	—		213 mm	—	225 mm	—	265 mm	—
Eccentricity
Eccentricity Option	16, 20, 25 mm	18, 25, 28, 32, 36 mm	18,22,25,28, 32.36 mm	18,25,28,32, 36.40 mm	12, 16, 20mm	16, 20, 25 mm	18, 25, 28, 32, 36, 40mm	18,25,28,32, 36.40 mm	18, 22, 25, 28, 32, 36, 40mm	18,22,25,28, 32,36,40 mm	25, 28, 32, 36, 40, 45mm	25,28,32,36, 40.45mm
Production capacity
Close-side discharge opening	Production Capacity (Mtph)
6mm					35-50	35-50			70-90
8 mm					40-65	40-65	70-90	70-90	80-130	105-145
10 mm					45-73	45-73		80-130	105-175	110-190	140-200	140-**)
15mm					50-95	50-95	105-175	105-175	120-230	130-260	160-310	160-310
20 mm	80-90					65-105	120-230	120-230	150-265	155-300	190-340	190-340
25 mm	105-155	110-160	180-200				150-265	150-265	165-280	180-350	230-410	230-410
30 mm	120-195	150-265	170-290				165-280	165-280	180-320	210-390	250-450	250-450
35 mm	135-220	190-330	200-400					180-**)		265-**)	280-510	280-510
40 mm	145-230	210-365	215-440								350-560	350-**)
45 mm	155-250	230-**)	235-**)	300-470							400-600	400-**)
50 mm		240-**)	260-**)	375-670
55 mm				400-750
60 mm				450-800
65 mm				470-870
70-80 mm				500-**)
80-90 mm

*) Not equipped with optional features.
**) For more details, please call CRUSTION.

Particle Size Distribution Curve

The CRUSTION CGP series single-cylinder hydraulic cone crusher features a robust structure and advanced design, enabling stable operation at high power levels to achieve outstanding production efficiency.